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At Elemeser, we design and build custom testing and automation solutions tailored to real manufacturing needs. Our case studies highlight how we help companies improve product quality, reduce testing time, and increase production efficiency.
From automated test equipment to functional testing systems, each project demonstrates our engineering expertise and commitment to delivering reliable and scalable solutions.
The customer needed to validate electrical connections between PCBAs. Manual testing was slow, prone to human error, and lacked traceability. Complex assemblies with hundreds of connections made validation difficult and inconsistent.
Elemeser developed an automated continuity testing system designed to validate PCBA connections integrated with wire harnesses. The system thoroughly verifies:
The system supports up to 768 test points simultaneously, significantly reducing test time while improving reliability.
The customer required a reliable method to validate electrical insulation and dielectric strength of PCBA assemblies before final product integration.
Manual testing methods were inconsistent and lacked operator safety, repeatability, data traceability, and standardized test procedures. Additionally, the customer needed to perform AC and DC HIPOT testing within a production environment.
Elemeser developed a PCBA Assembly HIPOT Test System designed to perform automated insulation and leakage current testing. The system includes database integration and traceability, allowing test results to be logged and reviewed for quality control.
The system performs:
The customer needed to validate low-resistance electrical paths on PCBA assemblies with high accuracy. Traditional measurement methods lacked precision and repeatability, leading to:
Additionally, the customer required automated multi-channel testing to improve production efficiency.
Elemeser developed a High-Precision PCBA Bench Test System capable of performing automated resistance measurements across multiple test points. The system features:
The system supports measurements from 1000 µΩ to 1 GΩ, enabling validation of both low and high resistance values with high accuracy.
The customer needed to validate flame detector functionality in a controlled and repeatable environment. Manual testing methods lacked consistency and did not allow:
Additionally, the system had to simulate real-world flame detection scenarios reliably and safely.
Elemeser developed a Flame Detector Functional Test System (FFT) designed to simulate flame conditions and validate detector performance. The system performs:
The system ensures repeatable and safe testing while drastically reducing operator interaction.
The customer required a burn-in solution to validate UV sensor reliability before deployment. The process required:
Manual testing was inefficient and prone to errors.
Elemeser developed a Burn-In Test System designed for continuous testing of UV sensors. The system includes:
The system allows early failure detection and improved product reliability.
The customer required a system to validate fan performance and functionality under controlled conditions. Manual testing methods lacked:
Elemeser developed a Fan Performance Test System designed to validate airflow and electrical performance. The system performs:
The system ensures consistent validation of cooling components.
We implement custom automation solutions, fixtures, and functional test systems (ATE) for global manufacturing pioneers.
